Cell manufacturing for all machine shops with NO increase in labour.
The XYZ 2-OP, a portable VMC designed and built to liberate your more expensive machine tools from the every day drudgery of ”second operations”. The XYZ 2-OP features the ”easy to use” ProtoTRAK® control.
The XYZ 2-OP is so easy to use that all workshops will be able to achieve ”cell set ups” quickly and easily improving production without the need to employ extra skilled labour.
- ProtoTRAK® TMX 3 Axis CNC control.
- Optimised digital servo’s.
- 8 Station Toolchanger.
- 10,000 RPM Spindle.
- Jergens ball lock table.
- Pallet truck.
- Rigid Tapping.
- Flood coolant.
- Washdown coolant.
- Auto Lubrication.
- Pull Studs.
- USB port.
- Kurt modified vice.
- Fixture plate for vice with fence and magnetic stops.
- Plain fixture plate.
- Ball lock clamping devices.
- Primary and secondary liners for fixture plates.
- Tooling cart.
- Speed indexer.
- 4th axis with controller.
- Offline programming (free download).
- External USB drive.
The most expensive item on any machine shopfloor is its manpower!
The capital cost of a machine tool should be amortised over its reasonable life of say 7-10 years so, a £50,000 machine would cost £5,000 to £7,000 per year. However, an operator costs around £40,000 a year, every year, so that person needs to be kept busy. It is here that the XYZ 2-OP comes into its own. At a cost of around £26,500 the XYZ 2-OP increases productivity by adding a spindle and creating a cell operated by one person, thereby maximising the available labour hours and reducing manufacturing costs.
Everyone knows that in a production environment making masses of the same item that running a cell is the most efficient use of labour. But in a subcontract environment if the job is only a few hundred components or a few days’ work it’s not worth setting up a cell moving heavy machines around. 2-OP addresses this issue and allows you to quickly set up a cell so smaller batches or where a job might only last 3 or 4 days can be machined with “cell” efficiency dramatically reducing the time on the whole job.
If you’re using a ProtoTRAK or any machine, quite a lot of the “expensive” operator time can be just waiting for a machining cycle to finish. With 2-OP they can use this time productively and almost free. The XYZ 2-OP portability addresses this issue and allows for this quicker production.
With a footprint of only 775mm x 1380mm the 2-OP can easily fit into the tightest of spaces.
|Spindle Speeds||50 - 6000 RPM|
|Pull Stud Type||JIS B 6339|
|Spindle to Table||70-525mm|
|Table Size||457mm x 381mm|
|Max Table Load||250Kgs|
|T Slots||4 off @ 63mm|
|T Slot Size||16mm|
|X Axis Table Travel||355mm|
|Y Axis Table Travel||305mm|
|Z Vertical Travel||455mm|
|AC Digital Servo Motors Max Torque||7 Nm (X & Y) & 9 Nm (Z)|
|Rapid Feedrate||15 M/min|
|Cutting Feedrates||15 M/min|
|Toolchanger||8 Station Box Type|
|Max Tool Diameter||50mm|
|Coolant Tank Capacity||68L|
|Slideway Type||Linear Ball Rail|
|Footprint (without travels)||775 x 1,380 x 2,520mm|
|Working Height (without riser blocks)||2,566mm|
|Air Requirements||6 bar (220 L/min)|
XYZ 2-OP Vice – Special model for the XYZ 2-OP (recommended).
Fixture plate – Precision plate with primary liners, 457mm x 381mm.
Fixture plate set up – Includes liners, fence, and vice stop assembly.
Vice stop – Includes mag base and 25.4, 50.8 and 76.2mm extensions.
Tool holders – BT30, eight pieces of assorted sizes.
Pull Studs – 30 taper.
Ball lock liners – set of 8
For fixture plates. High and lower precision for use with primary and secondary locating holes in the XYZ 2-OP table.
Ball lock clamping devices – Available in sets of four.
Mobile tool cart – Convenient and easy to move.